In this post, we'll explore how SMART Process Control and related offerings enable a variety of customers across the food and beverage industry to eliminate waste, improve efficiency and achieve corporate sustainability initiatives.
The Science-Based Strategy:
Minimizing Risks and Maximizing Efficiency
SMART Process Control relies on a science-based real-time control of processing parameters, ensuring that food safety and quality are never compromised.
SMART Process Control doesn't just excel in ensuring food safety and quality; it also promises industry leading return on investment. This cloud-based service is designed to provide evidence of compliance at any time, minimize rework, and correct deviations in real-time. Significantly, as a subscription offering it does not require capital expenditure, reducing upfront costs and providing predictability in planning future expense.
Case Study: Meat Products - Sous Vide and Oven
An illustrative case study paints a compelling picture of what the SMART Process Control solution can do for your business. One meat product manufacturer reaped substantial benefits, including:
- $4.9 million in additional production
- 410 more batches per year
- 7.5% increase in equipment capacity
- 3,488 hours saved annually
SMART Process Control eliminated inefficiencies, boosted throughput, and slashed carbon footprint.
Case Study: Contract Manufacturer Achieves Efficiency Gains
A contract manufacturer, delivering products to grocery giants, underwent a transformation with SMART Process Control, and here's what they achieved:
- 13% reduction in cook time
- 95.8% decrease in "in-process" waste
- 22% reduction in "in-process" labor
- The complete elimination of data loggers
- 84% drop in rework due to non-conformities
SMART Process Control ensured cost savings while enhancing productivity, a true win-win for all stakeholders.
Case Study: Global Beef and Poultry Processor Reduces Overprocessing
A global beef and poultry processor employed SMART Process Control to eliminate overprocessing and enhance food safety and quality. Their results were remarkable:
- 12.2% increase in throughput
- 1.3% boost in yield
- 89.4% decrease in "in-process" waste
- A swift return on investment in just 195 days
- Assurance that all batches met the food safety objective of 7 logs
In essence, the SMART Process Control offered a shortcut to efficiency and profitability, while ensuring food safety.
Novolyze SMART Process Control, and other Novolyze food safety and quality solutions, present a unique opportunity for companies to enhance their food safety and quality performance while reducing operational costs and improving efficiency. The science-based approach, real-time monitoring, and cloud-based platform ensure both safety and efficiency. This not only leads to improved compliance and quality, but also yields a high return on investment with reduced upfront costs.
By partnering with Novolyze, you can make your organization thankful for the cost-effective and performance-boosting solution at its disposal.
If you're ready to experience the Novolyze advantage and enhance your food safety and quality performance, don't hesitate to contact us for a demo: